Breathe New Life into Your Grinding Machines
In the fast-paced world of manufacturing, aging equipment often leads to decreased productivity, lower precision, and costly downtime. However, replacing an entire grinding machine can be a significant investment. That’s where TSG’s retrofit services come in—offering a cost-effective, high-performance alternative by upgrading older grinders with cutting-edge technology.
With over two decades of experience, TSG specializes in revitalizing outdated grinding machines, transforming them into modern, high-precision systems that rival newly built equipment.
Why Retrofit Instead of Replace?
Retrofitting offers multiple advantages over purchasing new equipment, including:
- Significant Cost Savings – Upgrading existing machines is far more economical than investing in brand-new equipment.
- Extended Machine Lifespan – Restoring key components and integrating new technology extends the usable life of a grinder by years or even decades.
- Minimized Downtime – Retrofitting takes less time than procuring and setting up new machines, ensuring continuous production.
- Improved Precision & Productivity – Upgraded components provide better accuracy, faster cycle times, and increased automation, enhancing overall efficiency.
TSG’s Retrofitting Process: Transforming Old Machines into High-Precision Equipment
TSG has successfully retrofitted over 90 machines from leading brands like KOYO, TOYO, MICRON, LIDKOPING, and IZUMI, bringing them back to optimal performance. The retrofit process includes:
- Disassembly, Cleaning & Coating – Complete breakdown of the machine, deep cleaning, and protective coating application to prevent contamination and corrosion.
- Precision Grinding & Scraping – Restoring slides, ball screws, and guide surfaces to ensure accurate movement.
- Hydraulic-to-NC Conversion – Upgrading hydraulic control systems to modern NC control, improving precision and repeatability.
- Automation & Electrical Upgrades – Integrating servo motors, high-frequency spindles, auto loaders, and in-process gauges for enhanced automation and efficiency.
- Testing & Calibration – Rigorous performance tests and fine-tuning to ensure the machine operates at peak precision.
A Real-World Impact: Proven Productivity Gains
TSG’s retrofitting solutions have helped manufacturers achieve up to 300% increased productivity, reducing cycle times and enhancing accuracy. One client, using an imported grinding machine, saw a reduction in processing time from 4 minutes 30 seconds to just 1 minute 30 seconds after TSG’s upgrade—proving that retrofitting is a game-changer for high-volume production.
Sustainability & Future-Proofing Your Equipment
By choosing retrofitting over replacement, manufacturers not only reduce costs but also contribute to sustainability. TSG’s upgrades help:
- Eliminate hydraulic waste by switching to NC-based controls
- Reduce oil and coolant consumption through advanced lubrication systems
- Optimize energy efficiency with modernized electrical components
Maximize Your Machine’s Potential with TSG
If your grinding machines are showing signs of wear and inefficiency, don’t rush to replace them. TSG’s retrofit services can restore them to like-new condition—enhancing precision, productivity, and automation without the high cost of new equipment.
Media Contact
Company Name: TSG - Technical Services of Grinder
Contact Person: Byung-Soon Lee
Email: Send Email
Phone: +82-55-286-5586
Address:75-20, Charyongdanji-ro, Uichang-gu
City: Changwon-si
State: Gyeongsangnam-do
Country: South Korea
Website: www.tsgmcusa.com
